Timber Had Its Time. Now It’s Time to Evolve. Let’s take a deep dive into Honeycomb Packaging vs Timber Crates and what it could mean for your business.
Timber crates have long been a trusted solution in the world of freight and logistics and they still have their place today. But as businesses seek smarter, lighter and more reusable options, purpose-built solutions like Rebul Crates are changing the game.
Enter honeycomb packaging – smarter, stronger and lighter.
Curious why? That’s exactly what we’ll explore.
Strength Without the Splinters
Honeycomb packaging has a hexagonal core structure inspired by nature. It’s shock-absorbent, load-bearing and sturdy, yet feather-light – unlike traditional timber crates.
| Feature | Timber Crates | Honeycomb Crates |
| Weight | Heavy & bulky | Lightweight (up to 75% lighter) |
| Handling | Requires lifting equipment or team | Easily handled by one person |
| Assembly Time | Slow, requires tools and hardware | Fast, flat packed, no tools required |
| Safety | Risk of splinters and injuries | Smooth edges, safer for handling |
| Durability | Strong but can split or crack | Impact resistant and structurally stable |
| Cost Efficiency | Higher freight and labour costs | Reduced shipping and handling costs |
| Sustainability | Often ends up in landfill | Fully Recycable and reusable |
| Customisation | Limited to basic box forms | Highly flexible and easily tailored |
Learn more about how honeycomb crate packaging works.
Save on Freight Without Compromise
Every kilo counts when transporting goods. Timber adds weight and cost, but honeycomb is up to 75% lighter, saving on freight, reducing injuries and making handling easier, all without sacrificing protection.
At Rebul, every product is engineered for safe transit, with custom cushioning, shock absorption and load stability built in – so your goods arrive damage-free, every time.
Sustainable (No More Greenwashing)
Timber packaging often ends up in landfill. Rebul’s honeycomb is 100% recyclable, made from renewable fibres, and often reusable.
From recycled kraft paper to energy-efficient manufacturing and reusable, fully recyclable end-of-life solutions, this circular lifecycle graphic highlights Rebul’s commitment to eco-conscious packaging at every stage.
Explore Rebul’s commitment to green materials.
Custom Solutions that Fit, Literally
Honeycomb’s modular nature means you can tailor inserts, void fillers, cartons and more to your exact product dimensions – eliminating waste and maximising protection.
Discover more Custom Packaging Solutions here.
Quick Assembly, Faster Delivery
Traditional timber crates are often bulky, fiddly and time-consuming to assemble – requiring screws, nails, tools and sometimes even specialist labour. And when they finally arrive at their destination? Breaking them down can be just as slow and frustrating.
Rebul’s honeycomb board packaging is engineered for speed and simplicity.
Our flat-pack solution ships compactly and assembles in minutes… no hammers, drills or frustration required. Each panel is precision-cut and designed to fold or slot into place, creating strong structural integrity without the traditional hassle.
This not only accelerates your packing line, but also slashes warehousing and logistics costs. Faster to assemble, easier to handle and quicker out the door – it’s a packaging win at every stage of your supply chain.
Bonus? No splinters, no risk of injury and no mess left behind.
Safer for Teams & Customers
Timber crates may cause splinters or down-back injuries. Honeycomb is smooth, lightweight and safe – making handling easier for everyone.
Proven Across Australian Industries
From automotive to fine arts, Rebul’s honeycomb solutions are favoured across sectors:
- Custom crates and boards: for industrial goods
- Arts: Protection for fragile and high value items
- Manufacturers: Heavy duty solutions for machinery and components
- Removals and freight forwarders: Safe and efficient moving solutions
Learn more about Rebul’s custom industry solutions.
The Smarter Choice for Modern Logistics
By 2025, packaging isn’t just about getting items from A to B. It’s about:
- Cost-efficiency
- Sustainability
- Worker safety
- Faster logistics
- Positive brand perception
Honeycomb is the future of smarter, lighter and safer packaging.
Ready for a lighter, stronger and more sustainable packaging strategy?
Get in touch with our team for a custom quote.
