Design and Prototyping
Your Big Idea Deserves Big Results
We bring your designs to life with precision prototyping, letting you see, touch, and test your ideas before they hit the market.
What We Offer
Consultation and Concept Development
Our team of mechanical and industrial engineers, along with paper and honeycomb technical specialists, collaborate with you to develop innovative packaging designs using materials like cardboard, honeycomb board, and timber. Whether you have a napkin sketch or detailed CAD drawings, we ensure your product receives the optimal protective packaging structure
Consultation and Concept Development
Our team of mechanical and industrial engineers, along with paper and honeycomb technical specialists, collaborate with you to develop innovative packaging designs using materials like cardboard, honeycomb board, and timber. Whether you have a napkin sketch or detailed CAD drawings, we ensure your product receives the optimal protective packaging structure
Prototyping and Testing
We specialize in rapid prototyping, allowing you to visualize and test your designs before full-scale production. Our practical experience with various materials ensures that prototypes are not only functional but also scalable for manufacturing. This approach significantly reduces the consultation and prototyping process, saving you time and resources.
Material Expertise and Innovation
With a focus on strength and protection, we push the boundaries of what’s possible with paper-based materials. Our Rebul Crate, for example, is made entirely of paper yet can support over a tonne of weight, offering a sustainable alternative to traditional timber crates. Our designs emphasize high strength, shock absorption, reduced abrasion, and ease of assembly to meet your specific needs
Material Expertise and Innovation
With a focus on strength and protection, we push the boundaries of what’s possible with paper-based materials. Our Rebul Crate, for example, is made entirely of paper yet can support over a tonne of weight, offering a sustainable alternative to traditional timber crates. Our designs emphasize high strength, shock absorption, reduced abrasion, and ease of assembly to meet your specific needs
Customized Solutions
We understand that each project is unique. Our designers, equipped with extensive production experience, create practical solutions tailored to your requirements. By leveraging our expertise, we ensure that your packaging is not only protective but also efficient and cost-effective
Packaging
Displays
Special Projects
Materials We Work With
Crafted with eco-friendly, locally sourced materials that meet transport regulations and reflect ethical practices for reliable and responsible packaging.
Honeycomb Board
Lightweight yet incredibly strong, honeycomb board provides eco-friendly protection for delicate or bulky items in transit.
Corrugated Board
Durable and versatile, corrugated board ensures secure and cost-effective packaging for various shapes and sizes
Wood
Traditional wood offers robust, reliable protection for heavy, large, or high-value goods during transportation and storage.
Corflute
Water-resistant and lightweight, corflute is ideal for packaging fragile or sensitive items requiring added durability.
Cardboard
Custom-designed cardboard packaging combines flexibility and strength for everyday items requiring secure, tailored solutions.
Foam Inserts
Perfect for fragile products, foam inserts add an extra layer of customized cushioning and impact resistance.
The Rebul Advantage
Packing on Site nationwide or deliver good to our facilities
Same day packing and deliverable Capabilities
Condition Reporting. Pre Pack, Packing and post Crating picture sent
Delivery of Crates Australia Wide with a few days from order
3D Design and Modeling
Online Quoting and Ordering system
Industries
E-commerce and Retail
Rebul understands the unique challenges of packaging for the fast-paced world of e-commerce and retail. Our custom-designed, lightweight, and durable packaging solutions ensure your products reach customers in perfect condition. We work closely with retailers and fulfillment centers to provide sustainable, cost-effective packaging options that meet the demands of shipping, branding, and customer satisfaction.
Automotive and Machinery
Whether it’s precision automotive parts or heavy industrial equipment, Rebul’s design and prototyping services deliver packaging tailored to protect during transit and storage. From shock-absorbing crates to corrosion-resistant wraps, we utilize advanced materials and techniques to ensure even the most delicate or cumbersome items arrive safely. Our expertise in designing custom solutions guarantees secure and efficient handling for all your machinery neY
Electronics and Technology
With Rebul’s advanced packaging designs, your electronics are safeguarded against static, shocks, and environmental factors. From small components to larger equipment, we use premium materials and innovative techniques to ensure your products remain secure and functional. Our expertise in this field makes us a trusted partner for tech manufacturers and distributors alike.
Industrial and Manufacturing
Rebul provides robust packaging solutions for large-scale industrial and manufacturing applications. From pallets to custom crates, our prototypes are designed for strength and efficiency, ensuring that heavy machinery and bulk products are well-protected during transit and storage. Our team works closely with manufacturers to design solutions that reduce costs and improve logistical efficiency.
Arts and Museums
Rebul’s expertise extends to the art world, where the safe transport of priceless pieces is a top priority. Our custom packaging solutions are designed to protect delicate artworks, sculptures, and installations during shipping or display transitions. Working closely with galleries, museums, and artists, we ensure every piece is handled with care and arrives in pristine condition.
Decades of Expertise in Custom Packaging
With years of hands-on experience, Rebul has become a trusted leader in design and prototyping, delivering innovative packaging solutions that combine practicality, sustainability, and precision. Here’s what sets us apart:
End-to-End Collaboration
From ideation to execution, we partner with you at every step, ensuring your packaging solution perfectly aligns with your product's needs and your business goals.
Expert Craftsmanship
Our team of mechanical and industrial engineers, coupled with material specialists, brings unparalleled knowledge and skill to every design. We’ve mastered the art of balancing functionality with cost-efficiency.
Rapid Prototyping
Speed is key in today’s competitive market. We offer fast, accurate prototyping so you can visualize, test, and refine your packaging ideas without delays, ensuring a smoother path to production.
Innovative Materials
Our designs utilize cutting-edge materials like honeycomb board and high-strength paper products, creating solutions that are lightweight, durable, and sustainable. With innovations like the Rebul Crate, capable of supporting over a tonne, we push boundaries to deliver unmatched performance.
Customization That Fits
No two projects are the same, and neither are our solutions. We specialize in creating packaging tailored to your product’s dimensions, fragility, and logistical requirements, ensuring a perfect fit every time.
Sustainability at the Core
At Rebul, we believe in smarter solutions for a greener planet. Our sustainable packaging options reduce waste, are recyclable, and align with the growing demand for eco-friendly alternatives.
Proven Track Record
Years of working across industries—from industrial equipment to fine arts—have equipped us with the insight and versatility to handle any packaging challenge with confidence and creativity.
See Our Design and Prototypes In Action
Browse Our Other Popular Products
Discover versatile, sustainable, and customizable honeycomb boards crafted for unmatched safety and protection across packaging, crates, boxes, and more.
Boxes
What Our Clients Say
The honeycomb packaging from Rebul has been a game-changer for our logistics. Its durability and lightweight design have significantly improved the safety of our shipments while reducing costs. The eco-friendly aspect is an added bonus that resonates with our customers.
Michael Andrews, General Manager
Switching to Rebul’s honeycomb boxes and crates has been one of the best decisions for our business. As a small manufacturing company, we were losing around 8-10% of our shipments annually to damages while using traditional wooden crates. Since making the switch six months ago…
Emory Langston
Co-founder, CEO
The honeycomb boxes are a perfect solution for protecting fragile goods during shipping. They’re sturdy yet lightweight, and we’ve noticed a significant reduction in product damage.
Michael Andrews, Manager
Switching to Rebul’s honeycomb boxes and crates has been one of the best decisions for our business. As a small manufacturing company, we were losing around 8-10% of our shipments annually to damages while using traditional wooden crates. Since making the switch six months ago…
Emory Langston
Co-founder, CEO
Customer Logos
Frequently Asked Questions
What types of crates does Rebul offer?
Rebul provides a variety of crates, including honeycomb crates, hybrid crates, timber crates, and custom cartons, all designed to suit different transport needs and item types.
What makes Rebul’s honeycomb board crates unique?
Honeycomb crates are lightweight yet highly durable packaging solutions made from recyclable materials. They offer superior protection for goods during transport while being environmentally friendly and cost-effective compared to traditional wooden or plastic crates.
Are the crates suitable for export?
Rebul’s void formers help manage reactive soils by creating a gap beneath concrete slabs to absorb soil movement. This prevents structural damage and ensures long-term stability for foundations.
Can I customize the crates for specific needs?
Yes, sustainability is at the core of Rebul’s designs. Their honeycomb products and void formers are made from recyclable materials, minimizing environmental impact while offering robust performance.
Do you provide on-site packing services?
Rebul caters to a wide range of industries, including construction, logistics, manufacturing, and retail. Their packaging solutions and void formers are ideal for protecting goods in transit and addressing construction challenges.
Are the materials used recyclable?
Absolutely! Rebul provides tailored solutions to meet specific project requirements, including custom-sized honeycomb crates and void formers for unique applications.
How can I get a quote for my packaging needs?
With a commitment to quality, innovation, and sustainability, Rebul Australia delivers reliable, eco-friendly solutions that save time, reduce costs, and ensure the safety of materials in transit and construction.
